Process

PROCESS STAGES

Fettling & Dispatch

  • Shot blasting machine (Hanger type 300kg from SSEC)
  • Wedge cutter
  • Bench & hand grinders
  • Loose bin & pallet packing

Infrastructure for No Bake Process Two Part Line Electrical Motors stator housings Production

Sand Mixer with 6 MT/Hour

Compaction Table

Sand Reclamation

Core assembly

Electrical Motors stator housings-Frame sizes from 132 to 200 Production

Infrastructure for Green Sand Production

Core assembly

300 Kg Intensive Sand Mixer Auto

Core assembly

Endshields, Alternator parts, Valve Casting, Bearing Housing & Covers

Infrastructure for No Bake Process single part line Electrical Motors stator housings Production

Core assembly

Electrical Motors stator housings-Frame sizes from 71 to 112 Production

Core assembly

Hand Moulding with 2 mixers with variable capacity for single part process

Infrastructure for Machining Unit

CNC VTL Machine (size:VB-400-500) YATRANG

Process Control Equippments

  • FERROLAB ( Instant Carbon-Silicon Analyzer)
  • Hardness Tester & Other Measuring.
  • Equipment’s
 

Capacity

Units M/C SHOP FOUNDRY M/C SHOP
1 No Bake Process(Two Part Line) 150 Electrical Motors stator housings-Frame sizes from 132 to 200
2 Green Sand Process 80 Endshields, Alternator parts, Valve Casting, Housing & Covers
3 No Bake Process (Single Part Line) 100 Electrical Motors stator housings-Frame sizes from 71 to 112

Testing Facility

  • Sand Testing Facility (Royals & Versale)
  • Spectrometer (Oxford, Germany)
  • BHN Hardness tester (Saroj FII Make)s
  • Microscope (Dewinter Delhi)
  • Incoming Row Materials Tesng Facility